“ASHA INDUSTRY”, have carved a strong niche for us in the domain of manufacturing and trading of a wide range of equipments and solutions for various industrial sectors including the chemical, Cosmetics, Personal Care, Cement, Fertilizers, Paints and pharmaceuticals industries. At “ASHA INDUSTRY”, we possess the experience in designing and manufacturing a myriad collection of special purpose machinery for many industries like man-made fiber, cement, rubber and tyres, Soap and Detergent and steel to mention just a few. We have also designed, manufactured and supplied process equipment like mixers, dryers and filters maintaining the highest standard of workmanship and are proud to have a long list of satisfied clientele in India and abroad.
The dry mix process is recommended when a medium bulk density powder detergent is required. The Basic process comprises of all the raw materials being added into a mixer as per the sequence of the formulation. The mixer used depends on the characteristics and moisture of the final product. The advantage of this process to produce detergent powder, compared to the more traditional spray drying process, is the almost total elimination of fuel cost for water evaporation.
To manufacture Toilet / Laundry Soap, the laundry soap noodles have to be mixed with colour, perfume, builders, fillers and other ingredients as per the formulation in Sigma mixer. It has to be produced in different shape and size as per the requirement. A Laundry Soap Finishing Line includes the following Machinery:
Sigma Mixer, Cutting with Embossing Machines, Refiner Plodder, Stampers, Roll Mill , Chillers
Ribbon Blenders are light duty blenders, useful for easy mixing powder components it is a LOW SHEAR Mixer, most commonly used for SOLID/SOLID, SOLID/LIQUID Mixing and when high shearing force is not required. Its counter flow helicoid flight mounted on shaft ensuring gentle mixing.
Blades are designed for triple action mixing to suit product end characteristics. It also occupies less head room space for large volume mixing. detergent powder plant
Plough Shear Mixer is designed for heavy duty blending of both dry and wet materials. Plough shape shovels mounted on a central shaft with its pointed ends are easily penetrable through the dense powder, pasty mass. The overlapping of shovels coupled with its shape and the high speed of the ploughs produces good mixing action and high turbulence. Choppers are working in conjunction with the shovels, intensify the mixing process. They are used for dispersing lumps which are either in the original product or which forms during process.
Paddle Style agitators are specially designed to scoop, lift and tumble materials in a gentle, but thorough mixing action. Paddle mixer consists of several elements: a centrally mounted horizontal shaft that rotates within a cylindrical container, paddles, ploughs or other shaped mixing elements that are attached to the centrally mounted shaft, special openings at the top for feeding materials, flush fitting access doors at the front of the mixer, a flush fitting discharge valve at the bottom of the mixer, which is pneumatically or manually operated, inside a cylindrical conduit and a complete drive unit.
Ribbon Blender comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon Agitator rotating within. Ribbon Blenders are based on a proven agitator construction that provides a triple mixing action ensuring fast, efficient blending. Multiple Choppers are fitted on the mixing vessel between Ribbons. Choppers can be with multiple blades or simple depending on the applications. They prevent lump formation and better mixing. For controlling the mixing, the Chopper motor can be switched on and off independently.
The agitation is achieved by movement of the heterogeneous mass(liquid-solid phase),to the impeller. This is due to mechanical agitators, to the rotation of an impeller. The bulk can be composed of different substances and the aim of the operation is to blend it or to improve the efficiency of a reaction by a better contact between reactive product. Or the bulk is already blended and the aim of agitation is to increase a heat transfer or to maintain particles in suspension to avoid any deposit.
The choice of the agitator depends on the phase that needs to be mixed (one or several phases): Liquids only, liquid and solid, liquid and gas or liquid with solids and gas.
The sigma blade mixer is a commonly used mixer for high viscosity materials. SIGMA MIXER consist of "W" shaped container made of either Mild Steel or Stainless Steel 304 or 316 with jacket of Carbon Steel covering two side for heating or cooling application & dust free cover to get Vacuum if desired or normal cover. The mixing elements (Blades) are of Sigma type Steel casted and duly finished two in number which contra-rotate inward fitted at close or specified clearance with the container to give thorough and uniform mixing. There is a Gland pusher of Gun Metal Bush which ensure minimal friction and extend the life of mixing elements (Blades) Shaft.
Our product range includes a wide range of Storage Tanks such as Milk Storage Tanks, Juice Storage Tanks, Water Storage Tanks, Solar Water Storage Tanks, Low Pressure Water Storage Tanks, High Pressure Storage Tanks and many more items.
Soap cooler is an equipment to produce large number of Glycerin soap bars of required shape and size from liquid solution in a short time.
Our systems for coating, drying, granulating and pelletizing are used all over the world in the harmaceutical, chemical and foodstuffs industries. We are able to offer standard solutions from its equipment range as well as highly customized systems according to individual needs. Our systems even handle critical products, coatings or solvents with ease. The pharmaceutical, chemical and foodstuffs industries are increasingly relying on standardized products to save money. Thanks to their modular design, our products can nonetheless be perfectly adapted to individual requirements. Our Smart coater series is furthering the trend of cost-cutting standardization. Our Coating Machine are available with 30”, 36”, 42”, 48”, 60” or 72”, size SS Pan.
The Rotary Drum Mixer is a quick, efficient, and the ideal gentle industrial mixer with a low speed and no moving parts inside the drum. Rotary drum mixers are used all over the world for Tea Blending, Detergent Powder Blending, Seeds Blending and Fertilizers often with optional spray bar for liquid additions. The unique mixing blades are fully welded to the rotating drum and completely fluidise the mixture with every revolution, the combination of low speed and no moving parts within the drum mixer produce a no shear, gentle mixing action. Within the fluidised mixture powders and granules of widely different bulk densities and particle size can move freely ensuring a rapid and efficient mix.