Glycerin/Transparent Soap Plant
SCHICHT COOLER :- It is an equipment to produce large number of Glycerin/Transparent soap bars of required shape and size from liquid solution in a short time. The equipment consists of a rectangular tank with top and bottom tube sheets. The tubes are very precisely located and welded to the tube sheets.
The customised tubes are formed very precisely with close dimensional and shape tolerances. The internal tubes surfaces are finely finished and polished to achieve smooth surface. The mould box is of large capacity and is designed to sustain the internal pressure of circulating water which flows around the tubes for forced cooling.
Advantages of having New Advance Schicht Coolers are as Follows.....
- Customise Soap Shapes i.e. Oval/Square/Rectangle
- Attached with auto-scrapping unit to remove excess liquid soap from top tank
- Facility to install multiple shapes in one machine and easily replacement of Tubes as per requirement's
- Integrated with automatic Bar Lifting Unit to transfer the Soap Bars at packaging area
- Batch Time ~ 30 minutes
- Increase Production capacity & Reduce cooling space requirement's
- Zero wastage and Avoid Process Loss. Also Improve Shining of Soaps
JACKETED HOMOGENIZE MIXER :- A Jacketed Homogenizer Mixer is an advanced mixing device designed to combine, emulsify, and homogenize materials with high precision. The term "jacketed" refers to the double-walled design of the mixer, which allows for temperature control through the circulation of heating or cooling fluids within the outer jacket. This feature is particularly useful in processes where temperature maintenance is critical to the consistency and quality of the final product.
Key Features and Benefits :
1. Temperature Control : The jacketed design enables precise temperature regulation, essential for processes sensitive to heat or cold.
2. Homogenization : The mixer is equipped with high-shear blades that ensure thorough mixing and homogenization of the ingredients.
3. Versatility : Jacketed Homogenizer Mixers can handle a wide range of viscosities and types of materials, making them suitable for various industries including chemical, food, pharmaceuticals, and cosmetics.
4. Efficiency : The high-shear mixing action reduces mixing time and improves batch-to-batch consistency, enhancing overall production efficiency.
5. Scalability : These mixers are available in various sizes, from small laboratory units to large industrial models, allowing for easy scaling of production processes.
SOAP BARS CUTTING MACHINE :- The Soap bar cutting machine is crucial in the soap manufacturing process, ensuring that each bar is consistent in size, weight, and shape. The precision and speed offered by these machines make them indispensable in large-scale soap production facilities.
Key Features and Benefits :-
1. Precision Cutting : The machine is equipped with high-precision blades that ensure each soap bar is cut to exact specifications.
2. Efficiency : It can process large quantities of soap in a short amount of time, significantly increasing production efficiency.
3. Adjustability : It offer adjustable settings, allowing manufacturers to change the size and shape of the soap bars easily. This flexibility is vital for producing different product lines or customizing orders.
4. Consistency : By automating the cutting process, manufacturers can ensure that each bar of soap is consistent in size and weight, which is crucial for packaging and branding.
5. Reduced Waste : Precise cutting reduces waste, as there are fewer offcuts and irregular pieces. This not only saves material costs but also contributes to more sustainable production practices.
TRANSPARENT SOAP BARS STAMPING MACHINE :- It is a specialized device designed to emboss or engrave designs, logos, and text onto the surface of soap bars. The machine uses molds or dies to press the desired pattern into the soap, creating a uniform and aesthetically pleasing product.
Key Features and Benefits :
1. Customization : It allow manufacturers to imprint unique designs, logos, and text on each soap bar.
2. Precision and Consistency : These machines ensure that each soap bar is stamped with the same level of precision, maintaining consistency across large batches.
3. Efficiency : Automated soap stamping machines can process large quantities of soap bars quickly, significantly increasing production efficiency.
4. Durability : Modern soap stamping machines are built to handle continuous operation and can withstand the rigors of large-scale production environments, ensuring long-term reliability and performance.
5. Versatility : Soap stamping machines come with interchangeable molds, allowing manufacturers to switch designs easily and produce different product lines with minimal downtime.
VACUUM SOAP BAR LIFTER :- Automatic Soap Bar Lifter are designed to LIFT, HOLD, TURN, TILT OR ROTATE Oval/Round/Square Shapes Bars
Advantages of having Automatic Soap Bar Lifter are as Follows........
- Lift 10 - 30 Bars at a time and transfer at desired locations
- Automate Production & Improve Working Condition
- Prevent Back Injuries & Reduce Operator Fatigue
- Eliminate Product Damage
- Gain Increased Productivity
- Energy, Time & Money Saving
- Handle Dedicate, Hot/Cold awkward Items
SOAP BAR LIFTER - ROBOTIC ARM :- ASHA INDUSTRY - offers a new advance pre-engineered robot end effectors and custom designed end effectors to meet your material handling challenges.
Model No. :- AI-ROBO-10
- PRECISE, STABLE GRIP
- INTEGRATED SOFTWARE
- HIGH PAYLOAD UP TO 50 KG
- LIFT 10 SOAP BARS AT A TIME
- BUILT IN ELECTRIC VACUUM
- CONFIGURABLE SUCTION CUPS
- INDEPENDENT AIR CHANNELS FOR DUAL GRIPPING
Oval/Round Shape
Square/Rectangle Shape
Square/Rectangle Shape
Square/Rectangle Shape
Square/Rectangle Shape
Square/Rectangle Shape