A fragmented approach to plant design has several pitfalls, and many projects have been largely unsuccessful due to the fact that there was no proper coordination between the various aspects of the project. A simplified turnkey approach solves many of these issues. Unified planning, designing, construction and operation of a new organization lead to an integrated, well-functioning system.
ASHA INDUSTRY has a full range of consultants in all areas of expertise for plant design, planning, construction, equipment, furnishing, training and human resources. We provide world-class solutions from internationally experienced consultants, which will give your project the professionalism and advantage of becoming a world-class facility. Some pros of choosing a turnkey solution:
It involves the neutralisation of fatty acid and caustic lye is mixed in the Crutcher/Mixer after the reaction, the neat soap if formed. The Neat soap thus produced is then taken for further processing. The neat soap from the saponification plant or the Neutralisation plant has to be cooled before it can be converted into bars or tablets. The neat soap is then poured into a cooling double drum to dry the soap into flakes for further processing. Once the flackes are cooled it passes to noodler for soap noodles.
To manufacture Toilet / Laundry Soap, the laundry soap noodles have to be mixed with colour, perfume, builders, fillers and other ingredients as per the formulation in Sigma mixer. It has to be produced in different shape and size as per the requirement. A Laundry Soap Finishing Line includes the following Machinery:
Sigma Mixer, Cutting with Embossing Machines, Refiner Plodder, Stampers, Roll Mill , Chillers
The dry mix process is recommended when a medium bulk density powder detergent is required. The Basic process comprises of all the raw materials being added into a mixer as per the sequence of the formulation. The mixer used depends on the characteristics and moisture of the final product. The advantage of this process to produce detergent powder, compared to the more traditional spray drying process, is the almost total elimination of fuel cost for water evaporation. The powder is the taken for sieving and then packed into the require packing.
Soap cooler is an equipment to produce large number of Glycerin soap bars of required shape and size from liquid solution in a short time. The equipment consists of a rectangular tank with top and bottom tube sheets. The tubes are very precisely located and welded to the tube sheets. Center to center of the tubes and parallelism of the tubes is maintained within close tolerances. The internal tubes surfaces are finely finished and polished to achieve smooth surface.
It is ideal for the pharmaceutical and cosmetic industries for the production of ointment, Ointment Manufacturing Plant creams, tooth paste, lotions and other emulsions and homoginizations. To ease cleaning, efficiency of agitators, ease of maintenance. The combined action of horizontal blade and specially designed anchor ensures most efficient mixing with shearing action of homoginizer, important when working with viscous products.
The wall putty manufacturing plant is a professional production equipment that mixes raw materials such as double fly powder, gypsum powder, carboxymethyl fiber powder, retarder and thickener into a putty powder and realizes its continuous production.
The basic work flow of a typical wall putty manufacturing machine is as the follows: raw material storage – metering ingredients – material mixing and agitation – finished product packaging, as well as raw material delivery, lifting and dust removal equipment in the putty powder production process.
High Speed Stirrer is used in many industries for stirring purposes for Premixing, Mixing, Dispersing, Shade matching, Homogenizing & Shearing of Liquids.High speed industrial stirrer is used in paint Chemicals, Ink, Food, Milk, Pharmaceutical Industries for thinning the colors. Machine is fully automatic Lifting & Lowering system, Speed control 0 to 3000 RPM, time / batch controller full enclose type casing. Different type of mixing blade can be exchangeable.
High Speed Stirrer is offered by us is manufactured using mild steel and stainless steel. This lowers the maintenance problems and makes cleaning very easy. Its steel body makes it corrosion resistance. These high speed stirrer are available in hanging type model. These high speed stirrer are appropriate for mixing.