A fragmented approach to plant design has several pitfalls, and many projects have been largely unsuccessful due to the fact that there was no proper coordination between the various aspects of the project. A simplified turnkey approach solves many of these issues. Unified planning, designing, construction and operation of a new organization lead to an integrated, well-functioning system.

ASHA INDUSTRY has a full range of consultants in all areas of expertise for plant design, planning, construction, equipment, furnishing, training and human resources. We provide world-class solutions from internationally experienced consultants, which will give your project the professionalism and advantage of becoming a world-class facility. Some pros of choosing a turnkey solution:

Time saving: Your one point of contact ensures that there are no gaps or missing links in the process, and the project is looked at as a whole on a continuous basis.
Better utilization of equipment’s: Ensuring that all equipment is compatible, uses easily obtainable consumables, has full coverage for maintenance and breakdowns, and includes detailed training for operators.
Affordability: Our contact with most major suppliers ensures that you benefit financially in a competitive market.
Preventative maintenance and after sales service: We take care of contracts with vendors to provide coverage for an extended period of time post installation.
Manpower training: We do training for all staff to ensure a smooth admittance of the first patient. This includes equipment training, as well as clinical competency training for clinical staff.
Commissioning of the organization: Full commissioning of the facility with all its systems.
Management of operation: Full or limited management options are available to take care of your business.

Glycerine Soaps / Transparent Soaps Production Plant

The Glycerine Soap Plant consists of a set of equipment's designed for melt and pour soaps. It consist of the following equipment's.

Jacketed Reaction Vessels :- It is a Jacketed cylindrical vessel consisting Paddle Shaft to mix the glycerine soap base efficiently and uniformly. It is attached with heating mechanisms with auto control and sensors.

Schicht Cooler :- is an equipment to produce large number of Glycerine soap bars of required shape and size from liquid solution in a short time. The equipment consists of a rectangular tank with top and bottom tube sheets. The tubes are very precisely located and welded to the tube sheets. The internal tubes surfaces are finely finished and polished to achieve smooth surface.

Soap Bars Cutting & Stamping Machine :- Automatic Glycerine Soap Bar Cutter having cutting speed up to 200 soaps per minute. We are offering Single head, Double head, Four Head cutters as per customer requirements to match their production needs.

Automatic Toilet Soap Production Plant

To manufacture Toilet / Laundry Soap, the laundry soap noodles have to be mixed with colour, perfume, builders, fillers and other ingredients as per the formulation in Sigma mixer. Then the mixed soap noodles enters in the three roller miller by conveyor belt, where soap thin sheets are made.

The soap thin sheet then converted into desired long strip soap by the double screws vacuum soap plodder machine. The long strip soap are cut into the different sizes of soap bars required size by cutting machine and the toilet soap is printed different shapes by soap stamper/soap printing machine. Finally, the soap bars are packed by packing machine.

A Laundry Soap Finishing Line includes the following Machinery:

Sigma Mixer --> Twin Worm Simplex Plodder --> Triple Roll Mill --> Duplex Vacuum Plodder --> Soap Bar Cutting Machine --> Soap Stamping Machine --> Flow Wrap Machine.

Detergent Powder Plant - fully / Semi Automatic Line

The dry mix process is recommended when a medium bulk density powder detergent is required. The Basic process comprises of all the raw materials being added into a mixer as per the sequence of the formulation. The mixer used depends on the characteristics and moisture of the final product. The advantage of this process to produce detergent powder, compared to the more traditional spray drying process, is the almost total elimination of fuel cost for water evaporation. The powder is the taken for sieving and then packed into the require packing.

A Detergent Powder Processing Line includes the following Machinery :

Plough shear Mixer or Ribbon Blender --> Cage Mill or Grinder --> Vibro Sieve --> Screw Conveyor --> Rotary Drum Blender (Optional) --> Storage Bins --> Packaging Machine.

Ointment Manufacturing Plant

The ointment plant is a vital component of the pharmaceutical and cosmetic manufacturing sectors, enabling the production of high-quality ointments and topical products. Its advanced features and integration of various processes contribute to consistent product quality, efficiency, and regulatory compliance. As the demand for topical formulations continues to grow, the role of the ointment plant will remain central to the industry, driving innovation and ensuring that products meet the highest standards.

Key Components of an Ointment Plant are :

1. Mixing Tanks: These tanks are used to blend raw materials and active ingredients into a uniform mixture. They often feature heating and cooling systems to maintain optimal temperatures during the mixing process.

2. Homogenizers: These machines are essential for achieving a smooth and consistent texture in the ointment. Homogenizers break down particles and ensure that the active ingredients are evenly distributed throughout the mixture.

3. Filling Machines: After mixing, the ointment is transferred to filling machines that accurately dispense the product into containers. This stage is crucial for maintaining dosage accuracy and preventing contamination.

4. Cooling Systems: Ointments often require cooling to solidify or stabilize. Cooling systems in the ointment plant ensure that the product reaches the desired consistency before packaging.

5. Packaging Equipment: The final stage involves packaging the ointment in suitable containers. Packaging equipment can handle various types of containers, including tubes, jars, and bottles, and ensures that the product is sealed and labeled properly.

6. Control Systems: Modern ointment plants are equipped with advanced control systems that monitor and regulate various parameters such as temperature, mixing speed, and ingredient addition. These systems help maintain consistent product quality and comply with regulatory standards.

Paints Processing Plants

High Speed Stirrer is used in many industries for stirring purposes for Premixing, Mixing, Dispersing, Shade matching, Homogenizing & Shearing of Liquids.High speed industrial stirrer is used in paint Chemicals, Ink, Food, Milk, Pharmaceutical Industries for thinning the colors. Machine is fully automatic Lifting & Lowering system, Speed control 0 to 3000 RPM, time / batch controller full enclose type casing. Different type of mixing blade can be exchangeable.

High Speed Stirrer is offered by us is manufactured using mild steel and stainless steel. This lowers the maintenance problems and makes cleaning very easy. Its steel body makes it corrosion resistance. These high speed stirrer are available in hanging type model. These high speed stirrer are appropriate for mixing.

Wall Putty Manufacturing Plant

The wall putty manufacturing machine is generally composed of bucket elevator/screw conveyor, pre-mixed hopper, horizontal mixer (optional gravity-free double shaft mixer, colter mixer), steel frame working platform, finished-product hopper, automatic packaging machine, bag filter, and control device, etc.

The wall putty manufacturing plant is a professional production equipment that mixes raw materials such as double fly powder, gypsum powder, carboxymethyl fiber powder, retarder and thickener into a putty powder and realizes its continuous production. We provide customers with a variety of basic formulas of wall putty plant, and adjust your production formula in combination with your local raw materials, construction skills and quality requirements of local masters, cost control and other factors to ensure that the finished wall putty mortar you produce is recognized by end-users.

Ready Mix Plaster Plants

We have developed a new generation of special ready mix plaster plant. It can automatically measure and mixing a variety of raw materials, including vitrified microbeads, lignin fibers, construction powder, polystyrene particles, expanded perlite, heavy calcium and other raw materials. According to different materials and different physical characteristics, different metering and mixing methods are designed to meet customer requirements.

The main unit of the mixing system adopts a two-shaft paddle gravityless mixer, which has high mixing efficiency, short time, high uniformity, good fiber dispersion, power consumption is 60% lower than ordinary horizontal ribbon mixer, and the pneumatic control the door instantly discharges to save time and increase output. The batching system controlled by the fully automatic intelligent computer system has good measuring system signals, accurate transmission data and reduced errors.