A fragmented approach to plant design has several pitfalls, and many projects have been largely unsuccessful due to the fact that there was no proper coordination between the various aspects of the project. A simplified turnkey approach solves many of these issues. Unified planning, designing, construction and operation of a new organization lead to an integrated, well-functioning system.
ASHA INDUSTRY has a full range of consultants in all areas of expertise for plant design, planning, construction, equipment, furnishing, training and human resources. We provide world-class solutions from internationally experienced consultants, which will give your project the professionalism and advantage of becoming a world-class facility. Some pros of choosing a turnkey solution:
It involves the neutralisation of fatty acid and caustic lye is mixed in the Crutcher/Mixer after the reaction, the neat soap if formed. The Neat soap thus produced is then taken for further processing. The neat soap from the saponification plant or the Neutralisation plant has to be cooled before it can be converted into bars or tablets. The neat soap is then poured into a cooling double drum to dry the soap into flakes for further processing. Once the flackes are cooled it passes to noodler for soap noodles.
To manufacture Toilet / Laundry Soap, the laundry soap noodles have to be mixed with colour, perfume, builders, fillers and other ingredients as per the formulation in Sigma mixer. Then the mixed soap noodles enters in the three roller miller by conveyor belt, where soap thin sheets are made. The soap thin sheet then converted into desired long strip soap by the double screws vaccum soap plodder machine. The long strip soap are cut into the different sizes of soap bars required size by cutting machine and the toilet soap is printed different shapes by soap stamper/soap printing machine. Finally, the soap bars are packed by packing machine.
A Laundry Soap Finishing Line includes the following Machinery:
Sigma Mixer, Cutting with Embossing Machines, Refiner Plodder, Stampers, Roll Mil, Chillers and Packaging Machine.
The dry mix process is recommended when a medium bulk density powder detergent is required. The Basic process comprises of all the raw materials being added into a mixer as per the sequence of the formulation. The mixer used depends on the characteristics and moisture of the final product. The advantage of this process to produce detergent powder, compared to the more traditional spray drying process, is the almost total elimination of fuel cost for water evaporation. The powder is the taken for sieving and then packed into the require packing.
A Detergent Powder Processing Line includes the following Machinery:
Plough shear Mixer or Ribbon Blender, Bucket Elevator, Screw Conveyor, Cage Mill or Grinder, Vibro Shifter, Rotary Drum Blender (Optional), Storage Bins and Packaging Machine.
The Glycerin Soap Plant consists of a set of equipment's designed for melt and pour soaps. It consist of the following equipment's.
Soap Base Melting Tanks / Homogeniser :- It is a Jacketed cylindrical vessel consisting Paddle Shaft to mix the glycerin soap base efficiently and uniformly. It is attached with heating mechanisms with auto control and sensors.
Soap cooler :- is an equipment to produce large number of Glycerin soap bars of required shape and size from liquid solution in a short time. The equipment consists of a rectangular tank with top and bottom tube sheets. The tubes are very precisely located and welded to the tube sheets. Center to center of the tubes and parallelism of the tubes is maintained within close tolerances. The internal tubes surfaces are finely finished and polished to achieve smooth surface.
Soap Bars Cutting & Stamping Machine :- Automatic Glycerin Soap Bar Cutter having cutting speed up to 200 soaps per minute. We are offering Single head, Double head, Four Head cutters as per customer requirements to match their production needs.
The Ointment Manufacturing Plant consists of a set of equipment's designed for ointments, gels, creams and lotions.
Water Phase Vessel :- The Water Phase Vessel is a jacketed cylindrical tank with torrispherical dish ends. A propeller type stirrer is provided for agitating the liquid.
Wax Phase Vessel :- The Wax Phase Vessel is a jacketed cylindrical tank with torrispherical dish ends. A propeller type stirrer is provided for agitating the wax or oil. A conical filter filters out impurities before the wax is transferred to the manufacturing vessel.
Manufacturing Vessel :- The Manufacturing Vessel is a jacketed cylindrical vessel with a conical bottom and anchor type agitator. It is used to mix the viscous product from the Water and wax phase vessels.
Homogenizer :- The Homogenizer Tank or Online is used with the manufacturing vessel to reduce particle size and promote uniform mixing.
Storage Vessel :- The Storage Vessel is a tank with a conical bottom in which the product is collected and stored until it has to be transferred to the filling line. It can be provided with an anchor type stirrer and a jacket as per requirement.
Transfer Pump :- The Transfer Pump (twin lobe) is used to transfer the product from the manufacturing vessel to the storage vessel.
Metering Pump :- The Metering Pump is a positive displacement pump through which the product can be transferred to the filling line at a controlled flow rate.
Inter-Connecting Pipeline :- The Inter-Connecting Pipeline is provided for the plant as per the layout. All pipes are electropolished from the inside.
Working Platform :- A suitable Working Platform is provided to help in the maintenance and operation of the plant.
Control Panel :- The electrical control panel houses the necessary electrical components and controls needed to operate the plant. Custom built automation can be incorporated to improve efficiency and reduce errors.
High Speed Stirrer is used in many industries for stirring purposes for Premixing, Mixing, Dispersing, Shade matching, Homogenizing & Shearing of Liquids.High speed industrial stirrer is used in paint Chemicals, Ink, Food, Milk, Pharmaceutical Industries for thinning the colors. Machine is fully automatic Lifting & Lowering system, Speed control 0 to 3000 RPM, time / batch controller full enclose type casing. Different type of mixing blade can be exchangeable.
High Speed Stirrer is offered by us is manufactured using mild steel and stainless steel. This lowers the maintenance problems and makes cleaning very easy. Its steel body makes it corrosion resistance. These high speed stirrer are available in hanging type model. These high speed stirrer are appropriate for mixing.
The wall putty manufacturing machine is generally composed of bucket elevator/screw conveyor, pre-mixed hopper, horizontal mixer (optional gravity-free double shaft mixer, colter mixer), steel frame working platform, finished-product hopper, automatic packaging machine, bag filter, and control device, etc.
The wall putty manufacturing plant is a professional production equipment that mixes raw materials such as double fly powder, gypsum powder, carboxymethyl fiber powder, retarder and thickener into a putty powder and realizes its continuous production. We provide customers with a variety of basic formulas of wall putty plant, and adjust your production formula in combination with your local raw materials, construction skills and quality requirements of local masters, cost control and other factors to ensure that the finished wall putty mortar you produce is recognized by end-users.
We have developed a new generation of special ready mix plaster plant. It can automatically measure and mixing a variety of raw materials, including vitrified microbeads, lignin fibers, construction powder, polystyrene particles, expanded perlite, heavy calcium and other raw materials. According to different materials and different physical characteristics, different metering and mixing methods are designed to meet customer requirements.
The main unit of the mixing system adopts a two-shaft paddle gravityless mixer, which has high mixing efficiency, short time, high uniformity, good fiber dispersion, power consumption is 60% lower than ordinary horizontal ribbon mixer, and the pneumatic control the door instantly discharges to save time and increase output. The batching system controlled by the fully automatic intelligent computer system has good measuring system signals, accurate transmission data and reduced errors.
Plough Shear Mixer, Sigma Mixer, High Shear Mixer, Paddle Mixer, Mass Mixer, Double Cone Blender, Ribbon Blender, Rotary Drum Blender, Octagonal Blender, Drum Blender, V-Cone Blender, Agitators, High Speed Disperser, Homogeniser, Seeds Coating Machine, Vibro Shifter, Soap Crutcher,